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  • Motorola MVME162 Board
    Oct 21, 2023
         The MVME162, a single-board (SBC), implements a Motorola 68040 or MC68LC040 CPU with memory management and floating point units embedded(only in 68040 models). The MVME162 itself is a single-height 6U VME board. This board was equipped with most of the I/O needed for full computer functionality, including RS232, Ethernet and SCSI(not all models has SCSI or/and Ethernet built in). The external I/O was implemented via the P2-VME connector at the back of the board which became standard in the following MVME1x7 CPU boards. Several breakouts were available, Motorola's 712 boards were the most widely used ones. The MVME162 boards became very popular in industrial computer environments. The board configuration and component will vary depending on the generation.        CPU       25MHz 32-bit Microprocessor: either an MC68LC040 Enhanced 32-bit Microprocessor or an optional 25MHz MC68040 32-bit Microprocessor         Chipset Optional Intel 82596CA Ethernet Controller Optional NCR53C710 narrow SE SCSI bus controller 8-bit bidirectional parallel interface provided by Programmable Channel Controller (PCC2, an ASIC implementation) VMEChip2 VME Bus controller - non-VMEbus version optional MK48T08 8kB Non-Volatile RAM and clock chip 512KB of SRAM PCC2 chip ASIC Programmable Channel Controller (provides interface to I/O-chips) One 1Mbit 32-pin PLCC EPROM Four MVIP IndustryPack interfaces        With an abundant supply of goods that are designed to transform industries, Rockss Automation invites you to embark on a journey of unrivaled progress. Rockss Automation has a large supply of goods, welcome to order!         
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  • Introduction of LENZE 8200 vector series Inverter
    Oct 14, 2023
     Drive characteristics • Power range 0.25 kW…7.5 kW 230 V/240 V (+10%) 0.55 kW...90 kW 400 V/500 V (+10%) • Overload capacity 180% of rated torque for 60 seconds, from 15 kW 210% of rated torque for 3s • V/f linear, V/f quadratic, vector control, sensorless torque control modes • Chopper frequency 1, 2, 4, 8, 16 kHz • Output frequency up to 650 Hz  Input and output terminals • Up to 2 analog inputs, bipolar as an option (0-10 V, -10 V...+10 V, 0-20 mA, 4-20 mA; 10-bit resolution) • Up to 2 analog outputs (0-10 V, 0-20 mA, 4-20 mA; 10-bit resolution) • Up to 6 potential-free digital inputs with switchable logic • Up to 2 digital outputs and one frequency output • Up to 2 relay outputs (also for direct mains connection 240 V AC) • Selection option for incremental encoder    Fieldbus communication • RS232/485 serial interface; optical fibre as an option • Bus interface to most common fieldbus systems (CAN, PROFIBUS-DP, INTERBUS, INTERBUS LOOP, LON, DeviceNet, CANopen, AS-Interface)  Protection functions • Short-circuit-resistant, protected against earth faults during operation • Configurable current limiting, warnings and error messages in the event of overcurrents • Protected against overvoltages and undervoltages • Warnings and error messages in the event of overtemperatures on the frequency inverter • Input for PTC or thermal contact and I2 t monitoring for motor protection • Motor phase failure detection • Integrated brake transistor (up to 11 kW) • Integrated RFI filters to EN55011 class A or B (device-dependent)  Standard functions • PID controller • Flying restart with coasting motor • Slip and mains voltage compensation • Load loss/belt monitoring • Smooth start/stop along S ramps • DC braking • Motor potentiometer • 4 freely parameterisable parameter sets which can be switched online  Control and operation • Keypad XT with display in plain text and menu structure • Copy function with keypad for transferring inverter settings • Password protection • Global Drive Control easy control and parameterisation software (can be downloaded from the Internet) • Spring-clamp terminals for cable cross-sections up to 1.5 mm2 on all function modules with plug-in terminals • Shield sheets for motor cable and control cables supplied with the frequency inverter  Certifications/Approvals • UL, cUL, CE
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  • Main functions of the Schneider Sepam T40
    Oct 07, 2023
      Schneider Sepam T40  is a microcomputer protection device used for current and voltage protection in medium and low voltage distribution systems. Main functions Protection 1)phase protection and earth fault protection with adjustable reset time, with switching of the active group of settings and logic discrimination earth fault protection insensitive to transformer switching 2)RMS thermal overload protection that takes into account external operating temperature and ventilation operating rates 3)directional earth fault protection suitable for all isolated, compensated or impedant neutral systems b directional phase overcurrent protection with voltage memory 4) voltage and frequency protection functions (under/over, etc.). Communication Sepam can be connected to a supervision communication network (S-LAN) based on the following communication protocols: Modbus RTU, DNP3, IEC 60870-5-103, IEC 61850. All the data needed for centralized equipment management from a remote control and monitoring system are available via the communication port: 1) in read mode: all measurements, alarms, settings, etc. 2) in write mode: breaking device remote control orders, etc. Diagnosis 3 types of diagnosis data for improved operation: 1) network and machine diagnosis: tripping current, context of the last 5 trips, unbalance ratio, disturbance recording 2) switchgear diagnosis: cumulative breaking current, trip circuit supervision, operating time 3) diagnosis of the protection unit and additional modules: continuous self-testing, watchdog. Control and monitoring 1)circuit breaker program logic ready to use, requiring no auxiliary relays or additional wiring 2)adaptation of control functions by a logic equation editor 3)preprogrammed, customizable alarm messages on UMI.   Rockss Automation has a large inventory and provides you with integrated sales and maintenance services.  
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  • Allen-Bradley SK-R1-MCB1-PF753 Control Board Description
    Sep 23, 2023
    The SK-R1-MCB1-PF753 is a PowerFlex 753 control board that has been designed by Allen-Bradley/Rockwell Automation to be used with the PowerFlex Architecture Class Low-Voltage drives from the x.9 revision.  The Powerflex 753 series provide a robust line of AC drives that are easy to use and install.  This specific part is a main control board that is meant to be used with the Allen-Bradley devices in the PowerFlex 753 series.  This control board is installed inside the frequency module and connected to other components. It fits all the frame sizes from the series and it can operate in voltage classes C, D, E, and F.  Power ratings:        200...240V: 0.37…132 kW / 0.5…200 Hp / 2.2…477 A        380…480V: 0.75…250 kW / 1.0…400 Hp / 2.1…477 A        600V: 1.0…300 Hp / 1.7…289 A        690V: 7.5…250 kW / 12…263 A      Rockss Automation Long-term supply of the industrial electrical spare parts.Among them are 753,755 and other series drivers and related accessories.
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  • Overview of the Allen-Bradley 2711P-T10C22D9P Graphic Terminal
    Sep 16, 2023
            The Panel View Plus 7 2711P-T10C22D9P by manufacturer Allen Bradley is a touchscreen performance Panel View, used to input commands to a network through its color TFT display with an 18-bit, 800 x 600 SVGA resolution. The white-light diode, solid state LED backlight on this panel view has around 50,000 hours of life and CANNOT be replaced. It contains a single SD card to allow for external storage which supports SD cards corresponding to the number 1784-SDx. It also has two 10/100 Base-T DLR Ethernet ports. In addition, it has a pair of Type A, high speed 2.0 USB ports and one high speed 2.0 device port.     With 24 Volts of DC nominal supply voltage, this unit consumes at maximum 50 Watts of power and supports (PELV) and (SELV) 24 Volt DC supplies, with a 10.4-inch display screen.           Whether you're in manufacturing, oil and gas, or any industry that demands efficiency and precision, the Allen-Bradley 2711P-T10C22D9P Graphic Terminal is the perfect choice.     Choose Rockwell Automation for reliable and innovative automation solutions. Visit us today and experience the future of industrial control firsthand.
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  • Product Introduction- Allen-Bradley 1746-OW16
    Sep 09, 2023
    The Allen-Bradley 1746-OW16 is a digital output module designed for use with the SLC 500 modular system. It provides 16 output channels, each of which can be independently controlled by the system's processor. The module uses solid-state technology for switching, which ensures high reliability and long life. The 1746-OW16 module is compatible with a range of industrial applications, from simple on/off control to more complex switching and sequencing operations. The module can be used to control a variety of electrical devices, including solenoid valves, motors, and relays. It is also designed to withstand the harsh conditions typically found in industrial environments, making it ideal for use in a range of industries, including manufacturing, oil and gas, and power generation.   Key features of the 1746-OW16 module include: - 16 output channels - Solid-state switching technology - Independent control of each output channel - High reliability and long life - Designed for use in industrial environments - Compatible with a range of devices and applications. Engineered with solid-state technology, the 1746-OW16 guarantees reliability like no other. Its cutting-edge design not only enhances performance but also ensures a long-lasting companion for your automation needs. Say goodbye to frequent maintenance and hello to uninterrupted productivity.     At Rockss Automation, we take pride in providing top-notch sales and maintenance services for your convenience. Our team of experts is here to assist you, ensuring a seamless integration of the Allen-Bradley 1746-OW16 into your existing system. With our support, unlocking the full potential of your automation setup has never been easier.  
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  • What are the five common problems with touch screens? How to solve them?
    Aug 19, 2023
    Fault symptom One: 1. Phenomenon description: Touch does not respond, click on the screen cursor and it does not move. 2. Reason analysis: ① Is the driver installed correctly; ② Check if the connection cable between the touch screen and touch card is normal; ③ Check if the connection cable between the touch card and the motherboard is normal; ④ Whether the touch screen or touch card is damaged or abnormal; ⑤ Is there any error message in the operating system (Windows); ⑥ Is there any hardware or software conflict or incompatibility between the operating system (Windows) and the touch screen. 3. Solution: ① Install the driver correctly, and pay attention to two points: one is to remove the RS232 interface option during the installation of the resistance screen driver (see the manual for details), and the other is that the capacitive screen does not require manual installation of the driver, and the operating system (Windows) will automatically recognize it; ② Check if the connection cable between the touch card and the built-in USB plug on the motherboard is normal. It can be reinserted or replaced for testing, but it is necessary to pay attention to the correct position and direction of the plug to avoid burning the circuit; ③ Check if the connection cable between the touch screen and the touch card is normal. It can be reinserted or replaced for testing, but it is necessary to pay attention to the correct position and direction of the plug to avoid burning the circuit; ④ Check if the touch screen or touch card is damaged, replace the touch screen or touch card for testing; ⑤ If an error message appears in the operating system (Windows), you can choose to replace another host or reinstall the operating system; ⑥ When there is a hardware or software conflict or incompatibility between the operating system (Windows) and the touch screen, please replace the operating system version. Allen-Bradley 2711P-T7C22D9P Graphic Terminal   Fault Symptom Two: 1. Phenomenon description: The touch position is different from the display cursor position (deviation or reverse or the main and secondary screens are reversed). 2. Reason analysis: ①Whether an incorrect calibration has been performed; ②Calibration is not performed after changing the resolution of the monitor; ③Whether the current touch card has electromagnetic interference from other high-frequency equipment; ④The touch screen or touch card may be damaged or abnormal; 3. Solution: ①Resistive touch screen calibration needs to be cleared and calibrated first in the driver program, and then the linear setting can be used to perform 9-point or 25-point linear setting to calibrate accurately. At the same time, attention should be paid: when doing calibration settings, the calibration points on the eyes and the screen must be Vertically, and then click the center point with the stylus; in general, capacitive screens do not need to be calibrated, first check whether the connection between the touch screen cable and the touch card is loose or skewed, and then reconnect correctly after power off, if manual calibration is required , open the Tablet PC in the control panel, click Calibrate, and follow the screen prompts to calibrate; ②Recalibrate under the new resolution (calibration method is the same as above); ③Replace the connection cable between the touch card and the main board (you can choose the cable body with a magnetic ring and pay attention to the correct plug direction and position), or move the touch card to a place with less interference and then test; ④Replace the touch screen or touch card and test again. MITSUBISHI A960GOT-EBD Touch Screen   Fault Symptom Three: 1. Phenomenon description: the cursor is fixed at a certain point on the screen 2. Reason analysis: ①Whether an incorrect calibration has been performed; ②The touch screen is installed too tightly or the installation is deviated, and the outer frame is pressed in the touch area; ③The touch screen or touch card may be damaged or abnormal. 3. Solution: ① Re-calibrate correctly (the method is the same as fault 2 ①); ② Properly adjust the tightness of the screen frame or reinstall the touch screen; ③Replace the touch screen or touch card and test again.   Schneider XBTF011110 Control Screen   Fault Symptom Four: 1. Phenomenon description: A certain area of the touch screen does not respond 2. Reason analysis: ①Whether an incorrect calibration has been performed; ② Is it consistent with the current drive; ③The screen may be damaged or abnormal. 3. Solution: ① Re-calibrate correctly (the method is the same as fault 2 ①); ② Uninstall the incorrect driver, and then install the correct driver after restarting (see the manual for details on the installation method); ③Replace the touch screen or touch card and test again. Allen-Bradley 2711-B5A1 Touch Screen   Fault Symptom five: 1. Phenomenon description: the cursor jumps on the screen 2. Reason analysis: ①Whether the temperature of the current touch card is too high or there is electromagnetic interference from other high-frequency equipment; ②The touch card power supply is unstable; ③The touch screen or touch card may be damaged or abnormal. 3. Solution: ①Replace the connection cable between the touch card and the main board (you can choose the cable body with a magnetic ring and pay attention to the correct plug direction and position), or lower the temperature of the touch card or move it to a place with less interference before testing; ②Replace the power adapter or a better-quality power strip; ③Replace the touch screen or touch card and test again.        With Touch Screen, Our company--Rockss Automation have redefined the concept of seamless integration between repair and sales. Our innovative approach offers a comprehensive solution that caters to all your needs in one convenient package.      Immerse yourself in the world of cutting-edge technology, where our expert technicians provide top-notch repair services for a wide range of devices. Whether your touch screen needs replacement or repair, we have you covered. Our skilled team is dedicated to restoring your device to its full functionality, ensuring it looks and performs as good as new.    
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  • The 16 Most Commonly Used Parameters of Inverters ( II )
    Aug 12, 2023
    9. Electronic thermal overload protection This function is set to protect the motor from overheating. It is used by the CPU in the Inverter to calculate the temperature rise of the motor based on the operating current value and frequency, thereby providing overheating protection. This function is only applicable to "one to one" situations, and in "one to many" situations, thermal relays should be installed on each motor. Electronic thermal protection setting value (%)=[Motor rated current (A)/Inverter rated output current (A)] × 100%.   10. Frequency limitations The upper and lower limits of the frequency output amplitude of the Inverter. Frequency limit is a protective function designed to prevent incorrect operation or failure of external frequency setting signal sources, which may cause excessive or low output frequency, in order to prevent damage to equipment. Set according to the actual situation in the application. This function can also be used for speed limiting. For some belt conveyors, due to the limited amount of material conveyed, in order to reduce mechanical and belt wear, an Inverter can be used for driving, and the upper frequency limit of the Inverter can be set to a certain frequency value, which can make the belt conveyor run at a fixed and lower working speed.   11. Bias frequency Some are also called deviation frequency or frequency deviation setting. Its purpose is to adjust the output frequency when the frequency is set by an external analog signal (voltage or current), and this function can be used to adjust the output frequency when the frequency setting signal is at its lowest. When the frequency setting signal of some Inverters is 0%, the deviation value can be applied within the range of 0 to fmax, and some Inverters (such as Mingdian House and Sanken) can also set the bias polarity. If during debugging, when the frequency setting signal is 0%, the output frequency of the Inverter is not 0Hz, but xHz, then setting the bias frequency to a negative xHz can make the output frequency of the Inverter 0Hz.   12. Frequency setting signal gain This function is only effective when setting the frequency using an external analog signal. It is used to compensate for the inconsistency between the external set signal voltage and the internal voltage of the Inverter (+10v); At the same time, it is convenient to select signal voltage for analog settings. When the analog input signal is at its maximum (such as 10V, 5V, or 20mA), calculate the frequency percentage that can output the f/V graph and set it as a parameter; If the external signal is set to 0-5V, and the output frequency of the Inverter is 0-50Hz, set the gain signal to 200%.   13. Torque limitation It can be divided into two types: driving torque limit and braking torque limit. It is based on the output voltage and current values of the Inverter, and torque calculation is carried out by the CPU. It can significantly improve the impact load recovery characteristics during acceleration, deceleration, and constant speed operation. The torque limiting function can achieve automatic acceleration and deceleration control. Assuming that the acceleration and deceleration time is less than the load inertia time, it can also ensure that the motor automatically accelerates and decelerates according to the torque setting value. The drive torque function provides powerful starting torque. During steady-state operation, the torque function controls the motor slip and limits the motor torque to the maximum set value. When the load torque suddenly increases, even if the acceleration time is set too short, it will not cause the Inverter to trip. If the acceleration time is set too short, the motor torque will not exceed the maximum set value. A high driving torque is beneficial for starting, and setting it at 80-100% is more appropriate. The smaller the braking torque setting value, the greater the braking force, which is suitable for situations of rapid acceleration and deceleration. If the braking torque setting value is set too much, overvoltage alarm phenomenon may occur. If the braking torque is set to 0%, the total amount of regeneration applied to the main capacitor can approach 0, so that the motor can decelerate to a stop without tripping when decelerating without using the braking resistor. However, on some loads, such as when the braking torque is set to 0%, there may be a brief idle phenomenon during deceleration, causing the Inverter to repeatedly start and the current to fluctuate significantly. In severe cases, it may cause the Inverter to trip, and attention should be paid.   14. Acceleration and deceleration mode selection Also known as acceleration/deceleration curve selection. Generally, Inverters have three types of curves: linear, nonlinear, and S, and most of them choose linear curves; Nonlinear curves are suitable for variable torque loads, such as fans; The S-curve is suitable for constant torque loads, and its acceleration and deceleration changes are relatively slow. When setting, the corresponding curve can be selected based on the load torque characteristics, but there are exceptions. When debugging the Inverter of a boiler induced draft fan, the author first selects a non-linear curve for the acceleration and deceleration curve, and when the Inverter is operated together, it trips. Adjusting and changing many parameters has no effect, and then changing it to an S curve will be normal. The reason for this is that before starting, the induced draft fan rotates on its own due to the flow of flue gas and reverses to become a negative load. This selects the S-curve, which slows down the frequency rise speed at the beginning of the start, thus avoiding the occurrence of Inverter tripping. Of course, this is the method used for Inverters without DC braking function for starting.   15. Torque Vector Control Vector control is based on the theory that asynchronous motors and DC motors have the same torque generation mechanism. Vector control method is to decompose the stator current into specified magnetic field current and torque current, and control them separately, while outputting the combined stator current to the motor. Therefore, in principle, the same control performance as a DC motor can be obtained. By using torque vector control function, the motor can output maximum torque under various operating conditions, especially in the low-speed operating area. Nowadays, almost all Inverters adopt non feedback vector control. Due to the ability of Inverters to compensate for slip based on the magnitude and phase of the load current, the motor has very hard mechanical characteristics, which can meet the requirements for most occasions without the need to set a speed feedback circuit outside the Inverter. The setting of this function can be selected between valid and invalid according to the actual situation. The related function is slip compensation control, which is used to compensate for speed deviation caused by load fluctuations, and can add the slip frequency corresponding to the load current. This function is mainly used for positioning control.   16. Energy saving control Fans and water pumps both belong to reduced torque loads, meaning that as the speed decreases, the load torque decreases proportionally to the square of the speed. Inverters with energy-saving control functions are designed with a dedicated V/f mode, which can improve the efficiency of motors and Inverters. This mode can automatically reduce the output voltage of the Inverter based on the load current, thereby achieving energy-saving goals. It can be set to be effective or ineffective according to specific circumstances. It should be noted that the nine and ten parameters are very advanced, but some users are unable to enable these two parameters during equipment renovation, that is, the Inverter trips frequently after activation, and everything is normal after shutdown. The reason for this is that: (1) there is a significant difference in the parameters between the original motor and the motor required for the Inverter. (2) Insufficient understanding of parameter setting function, such as energy-saving control function can only be used in V/f control mode and cannot be used in vector control mode. (3) The vector control method has been enabled, but manual setting and automatic reading of motor parameters have not been carried out, or the reading method is incorrect.        Unleash the power of industrial automation with Rockss Automation, the leading provider of a diverse range of variable frequency drives, drivers, motors, and more. With our extensive inventory and dedicated repair team, we are your one-stop solution for all your industrial automation needs.
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  • Introduction and common questions about Allen-Bradley 150-C60NBD Soft Starter
    Aug 26, 2023
    The Allen-Bradley 150-C60NBD is a SMC-3 Smart Motor Controller. This device is a solid-sate controller that is more popularly known as Soft-Starter, primarily used for motor protection and lowering energy consumption. Being part of the SMC-3 product family, this motor controller is capable of implementing Soft Start, Current Limiting, Coast to stop, and Soft-stop. Additionally, the SMC-3 comes with an integrated bypass.The 150-C60NBD has a compact design and small footprint. It requires a minimum installation space and built-in with internal diagnostics and electronic overload with adjustable trip class to suit the electrical system design, preventing unplanned downtimes.   Common questions about Allen-Bradley 150-C60NBD: 1.What is the price of a 150-C60NBD SMC-3 Smart Motor Controller? Submit a quote request, send us an email ([email protected]) , or call 18903046823 for our best price.   2.Does Rockss Automation offer repair services for the 150-C60NBD SMC-3 Smart Motor Controller? Yes, Rockss Automation offers repair services for a variety of Allen-Bradley products, such as the 150-C60NBD. For more information or to request a repair quote, please quick here.   3.What is the line voltage of the 150-C60NBD? The 150-C60NBD has a line voltage of 200-460V AC, 3-Phase, 50/60 Hz.   4.What are the start-up and shutdown features available to this controller The 150-C60NBD is capable of Soft Start, Current Limiting, Coast to stop, and Soft-stop.   5.Can I use this controller in Delta-connected motors? Yes. It may be used with Delta connected motors.
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  • Siemens PLC Analog Processing Method
    Jun 03, 2023
    There are various types of Siemens PLCs, such as Siemens PLC S7-200 series and Siemens PLC S7-300 series, which are widely used in various industrial automation fields. During use, users need to process analog signals to implement various logic. The following article introduces the Siemens PLC analog processing method, in order to better use Siemens PLC for users.   Siemens PLC Analog Processing Method     1. Standard signal In the era of electric sensors, central control becomes possible, which requires long-distance transmission of detection signals. However, the direct transmission of complex physical signals will greatly reduce the applicability of the instrument. Moreover, most sensors belong to the weak signal type, and long-distance transmission is prone to attenuation and interference issues. Therefore, secondary transmitters and standard electrical transmission signals emerged. The function of a secondary transmitter is to amplify the sensor signal into an electrical signal that meets industrial transmission standards, such as 0-5V, 0-10V, or 4-20mA (among which 4-20mA is more commonly used). By shifting the zero point and adjusting the gain of the amplifier circuit, the transmitter can accurately correspond the standard signal to the detected range of physical quantities, such as 0-100 ℃ or -10-100 ℃. This is a mathematical transformation of physical quantities using hardware circuits. The instruments in the central control room drive these electrical signals to mechanical voltmeter and ammeter to display the measured physical quantities. For different range ranges, simply replace the dial behind the pointer. Replacing the dial will not affect the fundamental nature of the instrument, which brings unlimited benefits to the standardization, universality, and large-scale production of the instrument. If you are looking for a reliable and efficient variable PLC, come to Rockss Automation to take a look and perhaps find a satisfactory product. We have different brands of PLC,such as Siemens PLC, Allen-Bradly PLC, Schneider PLC,etc.         2. Digital instrument  In the digital era, pointer display meters have become more intuitive and accurate digital display methods. In digital instruments, this display method actually uses a purely mathematical method to invert the standard signal, becoming a common way of expressing physical quantities. This transformation relies on software for mathematical operations. These operations may be linear or nonlinear equations, and today's computers are easy to handle these operations.     3. Mathematical problems in signal transformation The transformation of signals requires the following process: physical quantity - sensor signal - standard electrical signal - A/D conversion - numerical display. For simplicity, we are discussing linear signal transformations here. Simultaneously skip the signal transformation process of the sensor. Assuming the physical quantity is A, the range is A0-Am, and the real-time physical quantity is X; The standard electrical signal is B0-Bm, and the real-time electrical signal is Y; The A/D conversion value is C0-Cm, and the real-time value is Z. Thus, B0 corresponds to A0, Bm corresponds to Am, Y corresponds to X, and Y=f (X). Due to its linear relationship, the equation is obtained as Y=(Bm B0) * (X - A0)/(Am A0)+B0. Due to its linear relationship, the mathematical equation Z=f (X) after A/D conversion can be expressed as Z=(Cm C0) * (X-A0)/(Am A0)+C0. So it is easy to conclude that the mathematical equation for inverse transformation is X=(Am A0) * (Z-C0)/(Cm C0)+A0. The X calculated in the equation can be directly expressed as the detected physical quantity on the display.     4. Calculation method of inverse transformation in PLC Taking Siemens PLC S7-200 and 4-20mA as examples, after A/D conversion, we obtained values of 6400-32000, C0=6400, and Cm=32000. So, X=(Am A0) * (Z-6400)/(32000-6400)+A0. For example, a certain temperature sensor and transmitter detect -10-60 ℃, expressed as X=70 * (Z-6400)/25600-10 using the above equation. After calculating the mathematical operation instructions of the PLC, the Siemens HMI can read from the result register and directly display it as engineering quantity. Using the same principle, we can input engineering quantities on the HMI and then convert them into standardized values used by the control system through software. In Siemens PLC S7-200, the calculation results of (Z-6400)/25600 are very important values. This is a real number from 0 to 1.0 (100%) that can be directly sent to the detection value input of the PID instruction (not the instruction wizard). The PID instruction outputs real numbers from 0 to 1.0, which can be converted into 6400 to 32000 through the inverse calculation of the previous formula, and sent to the D/A port for 4-20mA output.      Our team of experienced professionals is dedicated to delivering personalized services that exceed our customers' expectations. We offer a diverse range of services,including after-sales and maintenance, among others. Our team is composed of experienced engineers and technicians who are highly skilled in the maintenance and troubleshooting of PLCs.
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  • How to handle the ABB Inverter ACS800 fault :"2310 "
    Jul 08, 2023
    ABB is a famous brand in Europe and even the world. High and low voltage inverters, high and low voltage electrical appliances, transformers, motors, power generation equipment, etc. are its mature products, and are widely used in power plants, chemicals, paper making, metallurgy and other industries. It should be said that ABB's products have received unanimous recognition from a large number of users in China. The ABB Inverters occupy an important position in the Inverter market due to their stable performance, rich optional expansion functions, flexible programming environment, good torque characteristics, and various series that can be used in different occasions. The performance of ABB Inverters in the Chinese market is evident to everyone. ABB Inverters, with their strong brand effect and high social awareness, are at the forefront of the Chinese Inverter market. So, in the maintenance of ABB Inverters, customers often provide some fault codes, but engineers cannot understand how to handle and inspect these fault codes when they occur. Therefore, to determine a machine fault, we need to first understand the meaning of the fault code reported by ABB Inverter ACS800, so that we can quickly and accurately determine its fault, solve the problem in a timely manner, and avoid more losses. The following are basically all possible causes of overcurrent, which should be analyzed based on the actual process, equipment, and environmental conditions on site. 1. Sudden load change or stall. Method: Check the load, motor current, and mechanical parts of the system.   2. Close the output contactor. Method: If an output contactor is used, the modulation of the Inverter should be stopped first, and then the contactor should be disconnected. Note: There is no such restriction in SCALAR mode   ABB ACS800-04P-0320-3+P901 ACS800 Invert     3. Motor connection error. (Star angle connection) Method: Check the motor voltage and connection method on the motor nameplate and compare them with 99 sets of parameters.   4. The slope time is too short, so that the overcurrent controller does not have enough control time. Method: Check the load and increase the ramp time.   5.Speed or torque oscillation of the motor.       Method: [1] Caused by speed setting: Check if the speed setting value oscillates. [2] Caused by torque setting: Check if the torque setting oscillates. [3] Caused by overcompensation of speed response: Check the parameter settings of the speed regulator. (In some cases, Self-tuning may not bring satisfactory results.) [4] Caused by excessive feedback filtering time. [5] Caused by incorrect pulse encoder value: Check the waveform of the pulse encoder and check the number of pulses. [6] Caused by the motor model: Obtain correct motor data from the motor nameplate and compare 99 sets of parameters.   ABB ACS800-04-0210-3+P901 Inverter   6.Output short circuit: Damaged motor cable or motor.       Method: [1] Check the insulation of the motor and motor cables. [2] Disconnect the motor cable from the Inverter and operate the Inverter in scalar mode. If the Inverter does not trip, it indicates that the Inverter is good.   7. Output ground fault in grounded power grid.    Method: Check and measure the motor and motor cables using a megger or insulation gauge.   8. Incorrect motor and transmission selection.       Method: [1] Check if the rated current value of the motor is within. [Note 1/6-2 in DTC mode; 0-2 in scalar mode]. [2] Check the output current, torque, and limit words.   9. Power factor correction capacitors and surge absorbers. Method: Confirm that there are no power factor correction capacitors and surge absorbers on the motor cable.   10. Pulse encoder connection.    Method: Check the pulse encoder, pulse encoder wiring (including phase sequence), and xTAC module.   11. Incorrect motor data.    Method: Check and correct the motor data according to the motor nameplate.   12. Incorrect Inverter type.    Method: Compare the nameplate of the transmission with the software parameters.   13. There is no communication between the RMIO board and the RINT/INT and AGDR boards. Method: [1] Check and replace the optical fiber. [2] Check the flat cable.    ABB ACS800-04-0170-3+P901 Inverter   14. Overcurrent in scalar control mode       Method: [1] Check and replace the current transformer. [2] Check the output current, torque, and limit words.   15. Internal faults.       Method: [1] Check and replace the current sensor. [2] Replace the xINT board. [3] Confirm if the flat cable is properly connected. [4] Replace all optical fibers between the INTs board and the xPBU board. (In the case of parallel connections)   16. The Inverter of ACS800 reported 2310 as an overcurrent fault.        Method: Check if the motor cable is damaged and if the motor does not rotate. The relationship between 2310 and the Inverter is not significant, and it is basically a problem with the motor and cable.         With Rockss Automation, businesses no longer need to settle for just selling ABB products; we offer a holistic approach that combines seamless sales with comprehensive maintenance services. Our team of experts understands that a thriving business depends on more than just the initial purchase. That's why we go above and beyond to provide top-notch support throughout the entire product lifecycle.  
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  • The 16 Most Commonly Used Parameters of Inverters (I)
    Aug 05, 2023
    There are many setting parameters of the inverters, and each parameter has a certain range of choices. During use, it is often encountered that the inverter cannot work normally due to improper setting of individual parameters. Therefore, it is necessary to set the relevant parameters correctly.   Allen-Bradley 22P-D045A103 AB400P 1. Control method: That is, speed control, torque control, PID control or other methods. After adopting the control method, it is generally necessary to carry out static or dynamic identification according to the control accuracy.   2. Minimum operating frequency: That is, the minimum speed at which the motor runs. When the motor runs at a low speed, its heat dissipation performance is very poor. If the motor runs at a low speed for a long time, it will cause the motor to burn out. And at low speed, the current in the cable will also increase, which will also cause the cable to heat up.   3. Maximum operating frequency: The maximum frequency of general inverters is 60Hz, and some even reach 400 Hz. The high frequency will make the motor run at high speed. For ordinary motors, the bearings cannot run at super-rated speed for a long time. Whether the rotor of the motor can withstand such a centrifugal force. CT Emerson SP1405 Inverter 4. Carrier frequency: The higher the carrier frequency is set, the greater the high-order harmonic component, which is closely related to the length of the cable, the heating of the motor, the heating of the cable, and the heating of the inverter.   5. Motor parameters: The inverter sets the power, current, voltage, speed, and maximum frequency of the motor in the parameters, and these parameters can be directly obtained from the motor nameplate. RELIANCE ELECTRIC UAZ3455UAZ3475 Inverter   6. Frequency hopping: At a certain frequency point, resonance may occur, especially when the whole device is relatively high; when controlling the compressor, the surge point of the compressor should be avoided.   7. Acceleration and deceleration time The acceleration time is the time required for the output frequency to rise from 0 to the maximum frequency, and the deceleration time is the time required for the output frequency to drop from the maximum frequency to 0. Usually, the acceleration and deceleration time is determined by the rise and fall of the frequency setting signal. When the motor is accelerating, the rate of increase of the frequency setting must be limited to prevent overcurrent, and when the motor is decelerating, the rate of decrease must be limited to prevent overvoltage. Acceleration time setting requirements: limit the acceleration current below the over-current capacity of the inverter, so as not to cause the inverter to trip due to overcurrent stall; the main points of deceleration time setting are: to prevent the smoothing circuit trip the inverter. The acceleration and deceleration time can be calculated according to the load, but in the debugging, it is often used to set a longer acceleration and deceleration time according to the load and experience, and observe whether there is an over-current or over-voltage alarm by starting and stopping the motor; then gradually increase the acceleration and deceleration setting time. Shorten, based on the principle that no alarm occurs during operation, repeat the operation several times to determine the best acceleration and deceleration time.   Allen-Bradley 25B-D4P0N114 Inverter   8. Torque boost Also called torque compensation, it is a method of increasing the low frequency range f/V to compensate for the torque reduction at low speed caused by the motor stator winding resistance. When it is set to auto, the voltage during acceleration can be automatically increased to compensate the starting torque, so that the motor can accelerate smoothly. If manual compensation is used, according to the load characteristics, especially the starting characteristics of the load, a better curve can be obtained through experiments. For variable torque loads, if the selection is improper, the output voltage at low speed will be too high, which will waste electric energy.   YASKAWA CIPR-GA70B4060ABBA-AAAAAA Inverter        Our team of experienced professionals is dedicated to delivering personalized services that exceed our customers' expectations. We offer a diverse range of services,including after-sales and maintenance, among others. Our team is composed of experienced engineers and technicians who are highly skilled in the maintenance and troubleshooting of Inverters.        In conclusion, Rockss Automation Technology Co. Ltd. is the perfect partner for all your automation needs. Whether you need Inverters for industrial, manufacturing, or commercial purposes, we have it all. Our commitment to providing quality products and services at competitive prices, coupled with our experienced team of professionals, is what sets us apart. Contact us today and let us help you streamline your automation needs.  
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